हालै, विश्व आर्थिक मञ्चले पछिल्लो ब्याचको सूची सार्वजनिक गरेको छ lighthouse factories मा 2021. 21 उत्कृष्ट कारखानाहरू विश्वका हजारौं चयन गरिएका कारखानाहरूबाट बाहिर खडा थिए, 10 जसमध्ये चीनमा रहेका छन्.
यो विश्वव्यापी प्रदर्शन बेन्चमार्क हो “digital manufacturing” र “industry 4.0” वर्ल्ड इकोनोमिक फोरम र म्याकिन्से कन्सल्टिङद्वारा संयुक्त रूपमा चयन गरिएको हो, र विश्वको उच्च स्तरको डिजिटल निर्माणको प्रतिनिधित्व गर्दछ. To be selected, यसलाई कम्तिमा एकीकरण गर्न आवश्यक छ 5 विश्व-अग्रणी प्रविधि अनुप्रयोगहरू, र उत्पादन दक्षता जस्ता व्यापार सूचकहरूमा महत्त्वपूर्ण सुधारहरू हासिल गर्नुहोस्, operational agility, र पारिस्थितिक स्थायित्व. In other words, यस कारखानालाई उत्पादन उद्यमहरूको रूपान्तरण र स्तरवृद्धिको लागि बेन्चमार्कको रूपमा लिन सकिन्छ।.
What does the “Lighthouse Factory” एक बुद्धिमान मस्तिष्क संग जस्तो देखिन्छ, पूर्ण-प्रक्रिया डिजिटलाइजेशन साकार गर्दै, र अत्यधिक लचिलो बुद्धिमान निर्माण. Stepping into the No. 6 CITIC Dicastal एल्युमिनियम व्हील कारखाना, the first thing you see is the thermal processing zone. पग्लिए पछि, डाइ-कास्टिङ, र गर्मी उपचार, a piece of aluminum alloy will be preliminarily cast into shape. परम्परागत थर्मल कार्यशालाहरूको विपरीत, यहाँ शायद नै कुनै अपरेटरहरू छन्, सबै उपकरणहरू व्यवस्थित रूपमा चल्छन्, र प्रत्येक प्रक्रिया व्यवस्थित छ. कसरी सकिन्छ “अनुपयुक्त” राज्य साकार हो?
The answer lies in the thermal digital control center. Six screens are displaying the operation status of equipment and key processes. Through the sensors installed on the die-casting equipment, the center can collect and analyze data in real time, र केन्द्रीकृत प्लेटफर्म अनुगमन सञ्चालन गर्नुहोस्, which will transform the previous mode of relying on personnel on-site monitoring. असामान्य घटनाहरूको लागि सक्रिय रिमाइन्डर मोड.
“एक पटक एक असामान्यता उत्पन्न हुन्छ, the incident can be automatically pushed to the staff on duty through the mobile APP, र मर्मत अनुभव डाटाबेस स्वचालित रूपमा उपकरण र असामान्य अवस्था अनुसार एक दोस्रो-स्तर प्रतिक्रिया प्राप्त गर्न सम्बन्धित हुन सक्छ।” The person in charge of the thermal workshop told reporters.
Thermal processing often faces multiple safety risks. How to ensure safe production through intelligent means? स्मार्ट सुरक्षा बिलबोर्डमा, हालको कार्यशालाको प्राकृतिक ग्याँस सामग्री, धूल ज्वलनशील र विस्फोटक बिन्दु, electrostatic grounding and other indicators are flashing and “जम्प गर्दै”. It turned out that all the key process safety risk points of the No. 6 factory have all been connected to the intelligent security system. जब चेतावनी मान नाघ्यो, the safety officer will be immediately pushed to intervene and solve in time.
“Every wheel after die-casting will go through X-ray defect inspection to ensure that the subsequent products are qualified.” Xu Weijie, head of the factory’s intelligent operation department, said that after the product is molded, X-ray non-destructive testing is required, based on the AI vision inspection system With big data image analysis of tens of millions or more, CITIC Dicastal pioneered the large-scale industrial application of digital quality management in the industry, which not only increased the inspection efficiency by 40%, but also reduced the inspection personnel by 50%. After die-casting, the aluminum wheels will flow into the machining workshop through the automatic conveyor belt. यहाँ, the product will be completely “reborn” and will appear as a customized wheel.
CITIC Dicastal’s highly flexible automated production line can produce a variety of different styles of wheels at the same time
With the gradual trend of small-batch and rapid listing of automobile manufacturers, it poses a challenge to the flexible and intelligent manufacturing capabilities of upstream component manufacturers. How to quickly connect and meet the needs of auto manufacturers? In the painting area, through several display screens, we witnessed CITIC Dicastal’s hard work in agile and intelligent manufacturing. I saw a few mechanical arms waving smartly, and the aluminum wheels that entered one by one were sprayed with different paints. “Based on the two-dimensional code and visual recognition technology, सम्म 32 kinds of paint can be sprayed online at the same time, truly achieving ‘thousand rounds and thousands of different’.” Xu Weijie said.
A smart factory must have a smart “brain”. Following in the footsteps of Xu Weijie, we walked into the “central” of the entire factory-the digital operation center of the No. 6 कारखाना. On the huge screen, the factory’s production, गुणस्तर, सुरक्षा, energy consumption, equipment and other indicators can be seen at a glance. Through unified digital management, it can analyze in real time the problems that a certain module needs to pay attention to, and realize the whole process monitoring and timely response.
“To be selected as the’Lighthouse Factory’ this time, we are focusing on the pain points of the industry, and promoting the deep integration of artificial intelligence, 5G, उद्योगसँग ठूलो डाटा र अन्य प्रविधिहरू, so as to increase production and reduce costs, improve quality and create efficiency, and green manufacturing is the key.” CITIC Dai ली Zhiguang अनुसार, manager of the Card No. 6 कारखाना, overall, CITIC Dicastal’s “Lighthouse Factory” has achieved a 33% reduction in production costs, a 21.4% increase in overall equipment efficiency, a 20.9% reduction in product defect rate, a 37.9% reduction in delivery time, र ऊर्जा दक्षता मा वृद्धि. 39%.
How to become a “lighthouse factory”-digital production, obvious improvement of key indicators, and popularization and replication. विश्वव्यापी उत्पादन उद्योगको सर्वोच्च सम्मानको रूपमा, द “Lighthouse Factory” उन्नत उत्पादन कम्पनीहरूको प्रशंसा गर्ने पदक मात्र होइन, तर धेरै निर्माण कम्पनीहरूले प्रयास गर्ने लक्ष्य पनि. पछिल्लो सेप्टेम्बरमा विस्तार भएको तथ्याङ्कले देखाउँछ 27, the total number of members of the “Global Beacon Network” has reached 90. पछि 10 shortlisted in China this time, the total number has increased to 31, accounting for 34% of the total, and the growth momentum is obvious. .
A detailed analysis of the Chinese shortlisted companies, they are mainly distributed in the manufacturing fields of machinery manufacturing, automobile manufacturing, घरायसी उपकरणहरू, steel manufacturing, electronic equipment manufacturing, textiles and clothing, food manufacturing, आदि, and they have demonstrated their excellence in production and operation management. उदाहरणका लागि, मिडिया, which has been deeply involved in the home appliance manufacturing industry, has realized the digital operation of the entire value chain, intelligent production scheduling, and digital logistics management by connecting online and offline, which has increased production efficiency by 28%, द्वारा एकाइ लागत कम 14%, र छोटो अर्डर वितरण समय द्वारा 56%. . कपडा उत्पादनको क्षेत्रमा, अलिबाबाको राइनो इन्टेलिजेन्ट म्यानुफ्याक्चरिङले प्रयोगकर्ता-जडित उत्पादनको ठूलो अनुकूलित उत्पादन महसुस गरेको छ।, द्वारा वितरण समय छोटो 75% र द्वारा सूची घटाउँदै 30%.
ली Zhiguang को रूपमा चयन गरिएको छ कि परिचय दिए “Lighthouse Factory” उद्योगको लागि स्पष्ट मूल्य निर्माण आवश्यक छ. उत्पादन लागत घटाउने सन्दर्भमा, उत्पादन दक्षता सुधार, र वातावरण संरक्षण र दिगोपन, कम्तिमा 5 विश्व-अग्रणी टेक्नोलोजी अनुप्रयोगहरू एकीकृत र निर्माण गरिनु पर्छ विस्तारित औद्योगिक इन्टरनेट प्लेटफर्मले प्रयोगका केसहरूको ठूलो मात्रामा प्रतिकृतिलाई समर्थन गर्दछ।. साथै, त्यहाँ एक मिल्दो डिजिटल व्यवस्थापन मोडेल हुनु आवश्यक छ, प्रतिभा टोली र कर्पोरेट संस्कृति. त्यति मात्र होइन, यस पटक लाइटहाउस कारखानाको चयन मापदण्डबाट न्याय गर्दै, दिगो विकास र हरियो र कम कार्बन नयाँ प्रवृत्ति बनेको छ. यस चयनमा, तीन कम्पनी, एरिक्सन सहित, स्नाइडर इलेक्ट्रिक, र हेन्केल, नयाँ उपाधि जिते-“Sustainable Development Beacon”, त्यो हो, कारखाना र मूल्य श्रृंखला जसले दिगो विकास र उत्पादन दक्षतामा सफलता हासिल गरेको छ. .
Zeng चेंग के अनुसार, Shenzhen Xinrun Fulian डिजिटल टेक्नोलोजी कम्पनी को प्रभारी व्यक्ति।, Ltd, लाइटहाउस कारखानाले तीन सर्तहरू पूरा गर्नुपर्छ. सेवाको सम्पूर्ण मूल्य श्रृंखलाको डिजिटलीकरण; the second is to achieve effective manufacturing, जसले प्रमुख परिचालन सूचकहरूमा उत्कृष्ट सुधार नतिजाहरू देखाउन सक्छ, such as production efficiency, energy consumption, र बजारमा गति; the third is to be reproducible and able to be used in multiple factories Carry out replication and promotion to promote the transformation and upgrading of its production, management, and R&D.
CITIC Dicastal No. 6 कारखानाका कर्मचारीहरूले बुद्धिमान उपकरण र स्वचालित उत्पादन लाइनहरूको निरीक्षण गर्छन्
Taking CITIC Dicastal as an example, लाइटहाउस कारखानाको प्रदर्शन र प्रमुख भूमिका पहिले नै देखा परेको छ. In the first half of this year, अटोमोटिभ बजारको रिकभरी र हल्का तौलको मागमा भएको वृद्धिबाट फाइदा उठाउँदै, profits increased by 81% वर्ष-बर्ष, कम्पनीको उच्च-गुणस्तर विकासको लागि बलियो जग बिछ्याउँदै. CITIC Dicastal Lighthouse Factory को अनुभव आन्तरिक सशक्तिकरणमा मात्र सीमित छैन. It has been replicated in many of its factories around the world and will be further promoted in other subsidiaries of CITIC Group in the field of advanced intelligent manufacturing and advanced materials to promote the realization of high-end, intelligent and Green and low-carbon development.
आजकल, the construction of smart factories represented by lighthouse factories has increasingly become the starting point for promoting smart manufacturing. हाल, ग्वाङडोङ, सांघाई, Xiamen and other provinces and cities have successively introduced policies to support the cultivation of lighthouse factories and promote the digital transformation of the manufacturing industry. निकट भविष्यमा चीनको भूमिमा थप लाइटहाउस कारखानाहरू खुल्ने विश्वास छ.